The Future of Industrial Engineering in Garments Industry

Industrial Engineering (IE) is a process of optimizing complex processes, systems, and organizations to improve Efficiency, productivity, and quality. It involves analyzing and designing systems involving people, money, materials, energy, and information, with the goal of achieving maximum output with minimum input. Those are the main effects of industrial engineering in garment industry.

How to become an industrial engineering

Becoming an industrial engineer in the garment industry requires patience, perseverance, and hard work. The journey started after 10th-grade board exams, then a diploma or HSC, then a bachelor’s degree required for an education background. Then, some steps can make it easier and help you become a thriving industrial engineer.

Category of industrial engineering

• Method Study
• Work Measurement

5 Skills Required to be an Industrial Engineering

Creativity: Industrial engineers face many problems in the workplace, which is why they need solutions to creative thinking; industrial engineers find new ways to solve problems, analyze the present way, and try to find creative ways to improve that process for better productivity.
Critical Thinking Skill: Industrial engineers analyze that problem to find a solution. They collected all the relevant information on the problem. Then, find out the best solution and make decisions on that. That’s why they need knowledge of critical thinking.
Communication: Industrial engineers work with workers, other engineering professionals, and other management staff; therefore, they have strong communication skills and use their strong listening skills when meeting with management and clients to discuss their projects.
Problem-Solving: The main goal of all engineers is to find problems and solve them most effectively. Therefore, industrial engineers need to be strong problem-solvers. They can identify the problem, design the best solution, and implement it.
Mathematics Skill: It is common for industrial engineers to perform advanced math operations regularly. They possess calculus, statistics, finance, algebra, geometry, and linear optimization knowledge.

Top 4 Goals of Industrial Engineering in garment Industry

System development: They analyze the system and determine the best way to improve it for a more effective economy.
Processes Analysis & Implementation: Industrial engineers analyze processes and decide whether or not they are value-added or non-value-added. Also, value-adding waste processes remove that and implementation.
Reducing Cost: Find ways to eliminate wasteful processes, optimize complex processes, and achieve the most significant benefit at the lowest cost.
Increase production & productivity: Make new working processes and optimize unusual processes for better production and productivity.

Career Opportunities in Industrial Engineering

Industrial Engineers have diverse career opportunities, including roles such as manufacturing engineer, supply chain manager, Quality control specialist, and operations research analyst. They play crucial roles in optimizing processes and driving continuous improvement within organizations.

Importance of Industrial Engineering in Garment Industry

Industrial engineering in an important role in the garment industry, from improving Efficiency and process optimization to ensuring quality products and reducing cost. IE department work includes work study, motion study, work sampling, line balancing, bottleneck identification and removal, finding value-added or non-value add processes, and minimizing wastage of time and resources. By optimizing process cycle time, industrial engineers help garment manufacturers enhance their productivity and meet tight production deadlines.

In today’s competitive marketplace, efficiency, cost-effectiveness, and quality are important for success in the garments industry. Implementing industrial engineering techniques offers many benefits that can significantly improve operations and drive sustainable growth.

1. Efficiency and productivity improvement
2. Cost reduction through waste minimization
3. Improved product quality and consistency
4. Timely delivery of products
5. Increased workforce productivity and satisfaction
6. Innovative technologies and automation
7. Environmental sustainability through eco-friendly practices
8. Enhanced customer satisfaction and loyalty
9. Long-term growth and scalability
10. Process analysis and implementation

1. Collect line loading plan from the Planning Department
2. Attend in Pre-Production (PP) meeting
3. Discuss the machine, folder, attachment, and technical personnel for technical issues with the maintenance in charge.
4. Make operation bulletin (OB) according to paper layout
5. Make line balancing according to SMV achievement within five days of layout
6. Find out the bottleneck process and solve it
7. If needed, make 1-hour production study in the required process
8. Give daily production targets and follow up on production achievements.
9. Proper utilization of manpower by reducing unnecessary helping processes.
10. Skill matrix update once every three months.
11. Follow-up production study (operators who are not achieving the Target/Capacity)
12. Developing multi-skill operators based on their interests and maintaining skill matrix records.
13. Everyday 5S-related activities monitoring
14. Ensure Efficiency according to the learning curve & budget
15. Every day, one ECRS/Kaizen should be done

We have a comprehensive article about the roles and responsibilities of industrial engineers in the garment industry.

Industrial engineering tools are used to determine and analyze problems and find solutions. Here are some most common, ie tools.

1. Time Study
2. Motion Study
3. Method Study
4. Process Analysis
5. Lean Manufacturing tools

Also, various techniques are employed in Industrial Engineering, including time and motion studies, 8 Waste, Six Sigma, Lean manufacturing. These techniques help identify bottlenecks, reduce waste, and enhance overall Efficiency.

Here are some useful formulas for industrial engineers working in the garments industry. These formulas can help industrial engineers in the garments industry to plan, monitor, and improve various aspects of production processes effectively. Here are the Top 5 Daily Useful IE Formula In Garments Industry

1. SMV Formula (Standard Minute Value)
2. Efficiency Calculation
3. Line Balancing
4. Line Target/Capacity
5. Operator Capacity

Conclusion

Industrial engineering in garments industry plays an essential role in the apparel industry. Industrial engineering delves into the strategies that drive efficiency, reduce cost, and elevate quality in garment manufacturing. They optimize processes, Design & improve working methods, and implement new things in the workplace. Reduce cost and waste, and increase production & productivity to improve Efficiency. That is what the IE team is going to do.

Also Read:

Top 5 Daily Useful IE Formula in Garments Industry
What is SMV and How to calculate SMV with example
Top 33 Duties and Responsibilities of Industrial Engineering
7 Steps of Method Study in the Garments Industry

Check out our YouTube video about Industrial Engineering In Garments Industry.

FAQs (Frequently Asked Questions)